Laser Components Design & Fabrication Section
Mechanical Components Design & Fabrication Lab

Team members

1

R. K. Gupta

SO/G

2

A. M. Kher

SO/D

3

U. S. Mahto

SA/G

4

A. K. Pandey

SA/G

5

D. K. Jain

SA/F

6

Shaikh Saleem

SA/D

7

P. Chinna Rao

SA/D

8

P. V. Raju

SA/D

9

R. L. Chauhan

Foreman C

10

R. S. Patil

Foreman B

11

K. P. Selvam

Foreman B

12

J. B. Rathi

Foreman B

13

G. R. Nair

TS/A(Drg)

14

R. N. Kushwaha

Sr Tech J

15

Hanif Mohmmed

Sr Tech J

16

V. K. Tyagi

Sr Tech J

17

P. D. Ojha

Sr Tech H

18

M. K. Jha

Sr Tech H

19

Devendra Singh

Sr Tech H

20

T. P. Vishwakarma

Sr Tech H

21

K. K. Thakur

Sr Tech H

22

Y. Janbandhu

Sr Tech H

23

Manjeet Singh

Sr Tech H

24

D. B. Chimote

Tech G

25

M. K. Vyas

Tech G

26

Riyaz Ahmed

Tech G

27

O. P. Singh

Tech F

28

Ranjit Pawar

Tech F

29

N. Sonar

Tech D

30

P. Patil

Tech C

31

Nitin Shende

Tech C

32

Tulsiram

Tech C

Important jobs completed mainly on CNC machines

Laser assisted cutting tools for nuclear power stations
Laser assisted cutting tools for nuclear power stations


Chang Profile Electrodes for Excimer laser
Chang Profile Electrodes for Excimer laser


Diode mounting disks and Assembly of Green dazzler laser
Diode mounting disks and Assembly of Green dazzler laser
Diode mounting disks and Assembly of Green dazzler laser
Diode mounting disks and Assembly of Green dazzler laser


Precision machined cell and 7 cell assembly for FEL
Precision machined cell and 7 cell assembly for FEL
Precision machined cell and 7 cell assembly for FEL
Precision machined cell and 7 cell assembly for FEL



Components fabricated using various machines and manual skill

Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill
Components fabricated using various machines and manual skill

Machining Facilities

This facility is equipped with CNC Turning centers, various general-purpose lathes, Milling machines, CNC Milling Machines, CNC EDM wire cut machines and Grinding Machines. These machines are capable of machining precision components with high dimensional tolerance and surface finish.

Machining Facilities
Machining Facilities
Machining Facilities
Machining Facilities

Machine shop floor of MCDFL

Available Machines at MCDFL

  • LV65 CNC Vertical machining center
  • BMV-60 CNC Milling Machine
  • TL250 CNC Lathe
  • LL25T L5 CNC Lathe
  • CNC EDM Wire cut machines
  • FN1, FN2V & VF3.5 Conventional Milling Machines
  • NH26 & NH22 Conventional Lathe machines
  • Gedee Weiler Precision Lathe machines
  • Surface Grinding Machine
  • Radial Drilling Machines

Team Members:

Sh. R. K. Gupta, SO/G, Head , Mechanical Components Design & Fabrication Lab
The team consists of 31 members including Scientific Officer, Scientific Assistants, Foremen and skilled technicians.

Machining Facilities
LV65 CNC Vertical machining center Make:
M/s. LMW, Coimbatore
3-D-precisiobn milling work.
Maximum Job size: 650 * 500 * 450 mm.
Accuracy on job -Better than 20 µm
Spindle RPM-6000 with BT40 taper
Positional accuracies <5μm
Repeatability < 3.5 μm
Spindle run-out <10 μm
Machining Facilities
BMV 60 T20 CNC Vertical machining center
Make : M/s. BFW, Bangalore
3-D-precisiobn milling work. Maximum Job size: 1000 * 600 * 600mm
Accuracy on job -Better than 30 µm
Spindle RPM-6000 with BT40 taper
Positional accuracies <5μm
Repeatability < 3.5 μm
Spindle run-out <10 μm
Machining Facilities
TL250 CNC Lathe
Make: M/s Lokesh Machines Ltd , Hyderabad.
Job size ø200*300 long.
Positional accuracies <5μm
Repeatability < 5 μm
Spindle run-out <10 μm
Machining Facilities
LL25T L5 CNC Lathe
Make:M/s Laxmi Machines Works Ltd, Coimbatore.
Job size ø300*500 long.
Positional accuracies <5μm
Repeatability < 5 μm
Spindle run-out <5 μm
Machining Facilities
CNC EDM Wirecut machine
Make: M/s Ratnaparkhi Electronics Industries Pvt. Ltd., Nasik
Capacity :
Job size : 320*400*500mm
Job weight : 300kg max
Wire dia : 0.18/0.2mm
Machining Facilities
CNC EDM Wirecut machine
Make: M/s Concord United Products Pvt. Ltd., Bangalore
Capacity :
Job size : 320*400*500mm
Job weight : 400kg max
Wire dia 0.18/0.2mm
Machining Facilities
Surface Grinding Machine
M/s. HMT make
Model - SFW-1
Working range
250mm * 1000mm* 400mm
Spindle run out <2 μm
Machining Facilities
Automatic Drill grinding machine up to 60mm dia
Machining Facilities
Conventional milling Machines
M/s. HMT & M/s BFW make
Models – FN2V, VF3.5 & FN2U
Machining Facilities
Machining Facilities
Conventional Lathe machines
Models: NH22, NH26
& Gedee Weiler lathe
Machining Facilities
 

Fabrication Facilities

We have Following Fabrication & Welding machines:

  • Drilling Machines
  • Shearing Machines
  • Band Saws
  • Plate Rolling Machine
  • TIG Welding Machines

1.Drilling Machines

We have various types of drilling machines of different capacities:

Radial Drilling Machines HMT make
Fabrication Facilities
Fabrication Facilities
Specifications: M/s. HMT make, model RM-65
Drilling capacity: Dia. 65.00
Working Range: Max. drilling radius: 1200 mm
Min. drilling radius: 550 mm


Bench Drilling Machines
Fabrication Facilities

2.Shearing Machines

The machine has a capacity to cut up to 4mm thick for mild steel plate in 1200mm width.

Shearing Machines
Shearing Machines

3.Horizontal and Vertical band saw machines

Horizontal and Vertical band saw machines
Specifications:
3 Horizontal band saw machines are installed in facility: Maximum cutting capacity dia. 300 mm.
3 Vertical band saw: Maximum distance from column to blade 550mm

4.Plate Rolling Machine

Plate Rolling Machine
Specifications: Rolling capacity 3mm mild steel, minimum diameter 150mm.

5.TIG Welding Machines

  • We have 2 TIG welding machines out of which Magic wave 500 has capacity of minimum welding current 3A and max of 500A, another has 3A to 200A capacity.
  • One welding transformer with welding current range 40 - 300 Amps.
TIG Welding Machines

Inspection & Measurement Facility

Inspection & Measurement Facility

This facility is equipped with different instruments;

  1. Digital Height gauge 600mm high
  2. Roughness tester for surface finish measurement
  3. Clinobevel for angle checking and presetting of jobs
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